Ozone disinfection for products, process water, and equipment

Safe food starts with safe hygiene.

Why disinfection is more important today than ever before – results of the HAW study 2025

The current study “Analysis of the microbiological condition of ready-to-eat salads in food retail” (HAW Hamburg, 2025) clearly shows the challenges facing the fresh-cut and vegetable industry:

  • 30 samples of ready-to-eat salads were examined.
  • High total bacterial counts already several days before the best-before date.
  • Over 50% of the samples showed abnormal
  • Enterobacteriaceae values.
  • E. coli was positive in isolated cases.
    Listeria & salmonella were not found – but the study expressly warns:
    Even small temperature deviations cause listeria to grow rapidly in fresh-cut products.

Key message of the study:

👉 A significant proportion of salads show microbiological abnormalities even before the best-before date is reached.

For businesses, this means:
Process hygiene and product disinfection must be significantly improved if safe products and better shelf life are to be achieved.

This is exactly where ozone comes in.

Ozone as a solution – one device, three applications

Our universal ozone module turns normal service water into a highly effective disinfectant.


This allows products, process water, and systems to be operated hygienically at the same time – without leaving any residue, economically, and completely free of chemicals.

1. Product disinfection – fewer germs, better shelf life

Ozone water reliably reduces germs, yeasts, and spores.

In a partner company, we were able to reduce the yeast concentration by around 70%.

2. Process water disinfection – clean water in the cycle

Ozone turns your process water into an active disinfectant.

3. Equipment disinfection – cleaning during production

Ozone water can be used to disinfect equipment automatically and continuously.

Why ozone? – The most important advantages at a glance

  • Effective against bacteria, yeast, spores, and biofilms
  • Decomposes into pure oxygen without leaving any residue
  • Minimal energy consumption
  • No chemicals, no additives
  • Lower process costs
  • Significant improvement in hygiene, quality, and shelf life

Technical data:

  • Ozone concentration up to 5.0 ppm
  • Up to approx. 4,000 L/h
  • Water pressure at outlet approx. 5 bar
  • Electrical connection: 230 V/50 Hz/approx. 3 kW
  • Protection class IP 54
  • Displays for air and ozone flow in LPM, redox value in mV
  • Stainless steel trolley: 2 swivel casters, 2 fixed casters
  • Stainless steel water tank
  • Stainless steel pipes and fittings
  • Stainless steel pump body with EPDM seals
  • Lower process costs
  • Significant improvement in hygiene, quality, and shelf life

Conclusion: Safe products start with the process

The HAW study clearly shows that even commercially available salads often have critical germ counts. With our ozone module, water becomes a disinfectant, and you get:

  • Clean products
  • Clean process water
  • Clean systems
    All with just one device, highly effective and economical.

 

The technical data can be found in the PDF, and the images are in the folder.

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